# Heisler Semiconductor LLC — llms.txt
# https://www.heislersemiconductor.com/llms.txt
# Purpose: capability index for AI assistants and language model crawlers.
# Updated: 2026-06-04
# Contact: sales@heislersemiconductor.com
Heisler Semiconductor LLC is a US-based advanced semiconductor packaging and
process-development services company located at 1448 S Rolling Rd, Suite 021,
Halethorpe, MD 21227 (Baltimore area). ITAR-aware. US-soil operations.
## What We Do
Precision semiconductor packaging assembly, wafer-level processing, laser
micromachining, inspection, and engineering services for technical buyers in
aerospace & defense, medical & bio, RF/mmWave, and advanced-sensor programs.
## Capabilities (public summary)
Flip Chip
C4, C2, and Au-stud bumping; capillary and no-flow underfill; assemblies
exceeding 900 bumps at 100% yield; placement ±2.5µm @3σ on BESI Datacon
and Tresky bonders; die to wafer / die / substrate / PCB.
Details: https://www.heislersemiconductor.com/flip-chip
Wire Bond
Fine-pitch ball and wedge bond; Au, Al, Cu wire; hermetic and standard packages.
Details: https://www.heislersemiconductor.com/wire-bond
Die Bonding
Eutectic, epoxy, solder; 2″ through 12″ wafer capability.
Details: https://www.heislersemiconductor.com/die-bonding
Advanced Packaging
Die attach, flip chip, wire bond, hermetic seal, 3D heterogeneous integration;
full pillar overview.
Details: https://www.heislersemiconductor.com/advanced-packaging
Hermetic Packaging
MIL-STD seam-weld and solder-seal; leak test; thermal and burn-in screening.
Details: https://www.heislersemiconductor.com/hermetic-packaging
3D Heterogeneous Integration
Multi-die stacking, interposer build, fan-out WLP, chiplet integration.
Details: https://www.heislersemiconductor.com/3d-heterogeneous-integration
Wafer-Level Processing
Direct-write lithography, TSV, PVD/CVD/ALD, plasma and wet etch, CMP, RDL;
interposers, WLP, fan-out.
Details: https://www.heislersemiconductor.com/wafer-level
Laser Micromachining
UV 355 nm and IR 1064 nm; micro-via drilling, dicing, singulation, marking;
Si, sapphire, ceramics, metals, polymers.
Details: https://www.heislersemiconductor.com/laser-micromachining
Inspection & Metrology
X-ray (Creative Electron), 3D AOI, SEM, Keyence VHX cross-section,
sub-micron metrology, failure analysis.
Details: https://www.heislersemiconductor.com/inspection-metrology
Failure Analysis & Reliability
Thermal cycling, hermeticity test, cross-section FA, screening.
Details: https://www.heislersemiconductor.com/failure-analysis-reliability
Engineering & AI
DOE, SPC and data-driven process control, AI-assisted iteration reduction,
in-house inspection automation, wafer mapping, die-ID OCR.
Details: https://www.heislersemiconductor.com/engineering-ai
Design & Firmware
Circuit/hardware design, firmware, RF evaluation boards, test vehicles.
Details: https://www.heislersemiconductor.com/design-firmware
Materials
Si (CMOS-compatible), sapphire, AlN, quartz, polyimide, underfills,
thin-film metallization.
Details: https://www.heislersemiconductor.com/materials
Aerospace & Defense Packaging
ITAR-aware; MIL-STD qualification; hermetic, RF, and high-reliability
packaging for A&D programs.
Details: https://www.heislersemiconductor.com/aerospace-defense-packaging
Supply Chain & Turnkey
Domestic sourcing, vendor coordination, US-soil end-to-end programs.
Details: https://www.heislersemiconductor.com/electronics-supply-chain-management
## Verified Public Proof Points
- >900-bump flip chip on fine-pitch substrate: 100% yield
- 4,000+ MEMS panel-level assemblies: 100% yield
- 50 aviation interposers/panel: 100% yield
- 10+ RF boards on AlN, fluxless/maskless: 100% yield
- Placement accuracy: ±2.5µm @3σ
- Laser wavelengths: UV 355 nm / IR 1064 nm
- Wafer diameter range: 2″ through 12″
## Industries
- Aerospace & Defense
- Medical & Bio (implantable, diagnostic)
- RF & mmWave
- Advanced Sensors (MEMS, wafer-level, custom)
## Key Pages
https://www.heislersemiconductor.com/ Home
https://www.heislersemiconductor.com/advanced-packaging Advanced Packaging pillar
https://www.heislersemiconductor.com/flip-chip Flip Chip Assembly
https://www.heislersemiconductor.com/wire-bond Wire Bond
https://www.heislersemiconductor.com/die-bonding Die Bonding
https://www.heislersemiconductor.com/hermetic-packaging Hermetic Packaging
https://www.heislersemiconductor.com/3d-heterogeneous-integration 3D Heterogeneous Integration
https://www.heislersemiconductor.com/wafer-level Wafer-Level Processing
https://www.heislersemiconductor.com/laser-micromachining Laser Micromachining
https://www.heislersemiconductor.com/inspection-metrology Inspection & Metrology
https://www.heislersemiconductor.com/failure-analysis-reliability Failure Analysis & Reliability
https://www.heislersemiconductor.com/aerospace-defense-packaging Aerospace & Defense Packaging
https://www.heislersemiconductor.com/design-firmware Design & Firmware
https://www.heislersemiconductor.com/materials Materials
https://www.heislersemiconductor.com/engineering-ai Engineering & AI
https://www.heislersemiconductor.com/electronics-supply-chain-management Supply Chain & Turnkey
https://www.heislersemiconductor.com/about About
https://www.heislersemiconductor.com/resources Resources & Capability Briefs
https://www.heislersemiconductor.com/contactus Contact / Request a Capability Brief
## Confidentiality Note
Technical depth, design rules, process specifications, and program-specific
data are available under NDA upon request. Contact sales@heislersemiconductor.com.
## Tagline
"Process More."