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Engineering & AI

We develop the process.
Not just run it.

Advanced packaging built on data and AI-assisted process control — one engineering team from design review through volume, on US soil.

/ SPC-controlled / MIL-STD when required / ITAR-aware / US-soil

Gloved technician inspecting a patterned wafer under cleanroom lighting — Heisler Semiconductor

In-house die attach & data-driven process control.

Anyone can run a recipe.
The hard part is developing one.

Most shops can bond a die or reflow a bump. The value is getting a new process to work — fast, repeatable, and documented — before it costs you a tapeout.

We treat process development as an engineering problem backed by data, not trial and error. Define the objective, build a test vehicle, run the DOE, validate with real metrology, and document what we learned.

AI-assisted iteration reduction

Data decides. Engineers sign off.

We aggregate process, inspection, metrology, and test data across every build, and use AI as a decision-support layer to surface drift and correlations faster than eyeballing ever could.

AI narrows the search. An engineer owns the call — every process adjustment stays traceable and tied to manufacturability and reliability.

  • 01Aggregate process, inspection, metrology & test data
  • 02Trend analysis to catch drift and variation early
  • 03Correlate process parameters with yield and defect modes
  • 04DOE planning, refinement, and prioritization
  • 05Faster root-cause and failure-mode identification

Fewer trial-and-error iterations · faster convergence on stable process windows · lower cost and schedule risk · higher confidence before production-intent.

Digital microscope showing a 3D surface scan

Proof, from real builds

DOE

Closed-loop design of experiments

SPC

SPC-driven process control

Inspect

Inspection automation on every build

Full design rules, process detail, and build data available under NDA.

Inspection station with a die-array map on screen

How we develop

A framework, not a guess.

01   Objectives & success metrics
02   Feasibility & risk identification
03   Test vehicle & control structure
04   Design of Experiments (DOE)
05   Process-window definition & refinement
06   Validation — inspection, metrology & test
07   Documentation & change control

Hybrid Agile cycles with engineering phase gates.

Rapid learning with traceability and manufacturability discipline — so early risk gets retired before scale-up, not discovered after it.

FAQ

Common questions.

Do you just run recipes, or develop the process?

We develop it. Most shops can run an established recipe; the value is getting a new process to work — fast, repeatable, and documented — before it costs you a tapeout. We treat process development as an engineering problem backed by data, not trial and error.

How is AI actually used here?

As decision-support, not autopilot. We aggregate process, inspection, metrology, and test data across every build and use AI to surface drift and correlations faster than eyeballing can. An engineer owns every call — each adjustment stays traceable to manufacturability and reliability.

Does AI replace your engineers?

No. AI narrows the search; engineers sign off. The goal is fewer trial-and-error iterations and faster convergence on a stable process window, not removing human judgment.

What do we get out of it?

Fewer iterations, faster convergence on a stable process, lower cost and schedule risk, and higher confidence before production-intent — with the data trail to back each decision.

Process More.

Bring us the process
that isn't working yet.

One team, design review through volume. Request a capability brief for design rules, full process detail, and build data under NDA.

Request a Capability Brief

/ US-soil / ITAR-aware / MIL-STD