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Advanced Packaging / Hermetic

Sealed, tested, qualified.

Hermetic packaging for hardware that has to survive the field – sealed cavities, leak-tested to MIL-STD, and qualified with data you can hand to a program office. One engineering team, on US soil.

/ Fine & gross leak / MIL-STD screening / ITAR-aware / US-soil

Die-level hermetic build, sealed and ready for leak test

Proof, from real builds

100%

Yield on 50 aviation interposers · sealed and screened

4,000+

MEMS assemblies · panel-level · 100% yield · no post-attach clean

±2.5µm

Placement at 3σ · the build accuracy a tight seal demands

Qualification data, leak-rate detail, and full build records available under NDA.

Hermetic capability

Seal it. Then prove it.

A hermetic claim is only worth the leak rate behind it. We seal the cavity, test it, and document the result so the package is defensible – not assumed.

Sealing is matched to the device: sensors and MEMS that need a stable cavity, optoelectronics that cannot tolerate moisture on the active surface, and RF modules where a wet cavity shifts performance. We build to advanced-packaging tolerances, then verify hermeticity before anything ships.

  • 01Hermetic seal of cavity packages – controlled, dry, contaminant-free interior
  • 02Fine leak test by helium tracer to MIL-STD method
  • 03Gross leak test to confirm there is no large breach
  • 04Sealing for sensors, MEMS, and optoelectronics
  • 05Hermetic RF and mixed-signal modules on AlN and ceramic carriers
  • 06Build records that trace each seal back to its leak result

Measured leak rate · documented method · traceable to the unit · ready for a program review.

A wet cavity is a failure waiting.

Moisture is the enemy of every device you cannot service in the field.

Trapped water vapor drives corrosion, dendrite growth, and parametric drift. On a satellite payload, an implant, or a missile seeker, that drift is the difference between mission life and an early return. A real hermetic seal keeps the cavity dry across temperature, vibration, and years – so the device that passes at acceptance still passes at end of life.

We treat the seal as a reliability decision, not a closeout step. Test it now, or field it and find out later.

Test & qualification

Screened to a standard.

MIL-STD screening

Visual, electrical, and hermetic screening run against MIL-STD methods, so the package speaks the language your program office already audits to.

Thermal cycling

Cycling stresses the seal across temperature extremes to surface weak joints before the field does. See failure analysis & reliability for the full reliability flow.

Leak verification

Fine and gross leak test before and after stress, with the measured rate recorded against each unit. The seal is proven, not presumed.

Full screening sequence and qualification data under NDA.

Where it fits

Built for the unforgiving.

Aerospace & defense

Payloads, seekers, and avionics that have to qualify once and survive the mission. MIL-STD screening, ITAR-aware, US-soil.

Aerospace & defense →

Medical & bio

Implantable and diagnostic devices where a dry cavity protects the patient and the parametrics over years in vivo.

Medical & bio →

Sensors & optoelectronics

MEMS, photonic, and RF sensors that need a stable, controlled cavity to hold calibration in the field.

Advanced packaging →

How we engage

From seal spec to signed-off data.

01   Define the seal requirement & leak-rate target
02   Match sealing approach to device & cavity
03   Build to placement and bond tolerance
04   Fine & gross leak test the seal
05   Thermal cycling & MIL-STD screening
06   Deliver qualification data & build record

One team owns the build and the proof.

Because the engineers who seal the part also run the leak test and the screening, nothing falls through a vendor handoff. The package and its qualification data arrive together – ready for your program or device review.

Process More.

Bring us the package
that has to stay sealed.

Request a capability brief for sealing approach, hermeticity test methods, and qualification data – full detail under NDA.

Request a Capability Brief

/ US-soil / ITAR-aware / MIL-STD