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FREE 25-PAGE GUIDE

Every US packaging capability, in one guide.

The Heisler Semiconductor Services Guide (2026) is the reference an engineer or program manager reaches for when scoping a build — what we run, how it is qualified, and where each process fits from first article to volume. All assembled on US soil.

INSIDE THE 25 PAGES

  • Wire bonding — ball, wedge, and ribbon; fine-pitch and heavy-wire
  • Die attach & die bonding — epoxy, eutectic, and sinter; placement accuracy
  • Flip-chip — bump and pillar interconnect, underfill, reflow
  • Hermetic packaging — seam / seal, lid attach, leak integrity
  • RF & mmWave packaging — transitions, controlled impedance, shielding
  • Inspection & metrology — X-ray, optical, traceability from proto to volume

/ US-soil assembly / MIL-STD-883 workmanship / prototype → volume / engineer-to-engineer

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WHAT’S INSIDE

Twenty-five pages of packaging capability.

  • 01Wire bonding. Ball, wedge, and ribbon bonding; fine-pitch and heavy aluminum wire; the workmanship standard the line runs to and how bonds are pull- and shear-verified.
  • 02Die attach & die bonding. Epoxy, eutectic, and sinter attach; placement accuracy; void control and the inspection that proves it.
  • 03Flip-chip assembly. Solder-bump and copper-pillar interconnect, underfill families, and reflow — with the substrate and pitch ranges each supports.
  • 04Hermetic packaging. Lid and seal attach, seam sealing, and leak-integrity verification for high-reliability parts.
  • 05RF & mmWave packaging. Controlled-impedance transitions, grounding and shielding, and the assembly discipline that keeps loss predictable.
  • 06Inspection, metrology & traceability. X-ray, optical, and metrology gates, and per-build traceability from first article through volume.
  • 07Prototype → volume. How a first-article build locks into a repeatable process on the same line — no re-qualification handoff between houses.

HEISLER//SEMICONDUCTOR

Services
Guide
2026

US-SOIL PACKAGING & ASSEMBLY
PROTOTYPE → VOLUME
25 PAGES · PDF

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WHO IT’S FOR

Written for the person speccing the build.

If you are an engineer or program manager deciding how a device gets packaged — which interconnect, which substrate, which supplier can actually run it — this guide is built to answer those questions before the first conversation.

It is a capability reference, not a brochure: what each process is for, how it is qualified, and where it fits from a first-article build to low-rate production. Use it to shortlist processes for your device, to write a better statement of work, and to know what to ask a US packaging partner before you commit a program.

Process More.

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/ US-soil assembly / MIL-STD-883 workmanship / prototype → volume / engineer-to-engineer